ProBlock Masonry Wall System

Architects

Value Added Energy Efficiency

 
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Architects 

ProBlock set out to create a masonry product that would change the building industry. Our architect partners were top of mind when we designed our products. 

ProBlock offers architects an innovation masonry unit that helps deliver a beautiful project within schedule, under budget, and at the highest level of building performance possible. ProBlock helps you meet these goals and more. 

  • Energy Efficient- High R-Value Masonry- High R-Value Masonry 

  • Lower Projects Cost- Against other Wall System

  • Improved Timelines- shorted Masonry Schedule

Benefits include: 

  • Energy Code Compliance- enables single wythe masonry to more easily comply with Energy code

  • Energy Efficiency-  achieve R-Values up to 19

  • Competitive Cost Structure- other high R-Value masonry system can be cost prohibitive; ProBlock offers the economic savings of single wythe masonry construction

  • Compliance-  ProBlock Complies with ASTM C90

  • Shortened Construction Schedule- lightening the load of mason increased productivity 

  • Reduced Construction Cost- higher productivity per mason means lower cost for you

  • Design Flexibility- Open up the realm of architectural design possibility

  • Innovation Design- engineered to maximize masonry performance

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Why R-values matter

R-value is the measure of thermal resistance used in the building and construction industries. Higher R-value equates to increased  resistance to heat flow. R-value measures the ratio of the temperature difference across an insulator (concrete masonry wall) and the heat flux (heat transfer per unit area per unit time). The key to maximizing whole-wall R-values of concrete masonry walls is minimizing thermal bridges within the concrete masonry units, and increasing the thermal resistance of the concrete used to produce concrete masonry units. Lightweight concrete is ideal for highest thermal performance concrete masonry wall assemblies. Whole-wall R-values for ProBlock walls are much greater than conventional

3-web concrete block walls. The increase achieved by injecting aminoplast foam insulation is up to 264% greater than is possible with normal weight concrete masonry walls injected with the same aminoplast foam insulation. The table below illustrates the exceptional thermal performances that can be achieved by specifying ProBlock Masonry Wall System with filled with aminoplast foam insulation.


ENERGY PERFORMANCE WITHIN A WALL SYSTEM

Utilizing the ProBlock with insulated foam R-values of ProBlock walls insulated with aminoplast foam compare favorably with those insulated with closed-cell polyurethane foam. Because aminoplast foam flows within the wall, all of the nooks & crannies get filled. Polyurethane foam expands rather than flows; thus, many more holes must be drilled & patched, expanding foam tends to bridge small openings to leave voids, and polyurethane foam typically costs far more than aminoplast foam insulation. For these reasons: better performance and faster installation at a lower cost, amnioplast foam insulation @ R-4.60/inch is the better choice for injecting ProBlock walls vs. closed-cell polyurethane foam insulation @ R-5.91/inch. The table below illustrates how closely whole-wall R-values track one another no matter the type of foam used to fill core-cells of ProBlock walls.

 
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ENERGY CODE COMPLIANCE USING COMCHECK DEMONSTRATION ANALYSIS

When using COMCheck for energy code compliance demonstration analysis, the U-value for the wall assembly should be used in the “other mass wall” section of the program. In COMCheck, when the "other mass" section is used, the heat capacity (HC) of the wall assembly must be used in conjunction with the U-value.

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